Showing posts with label expansion. Show all posts
Showing posts with label expansion. Show all posts

Wednesday, June 4, 2014

Bruery Terreux™ to open in Anaheim, California

It's with great excitement we share news on a big step in our growth here at The Bruery. We will launch a new brand & tasting room in 2015, specializing in farmhouse-style and sour ales, both traditional and modern.



We are pleased to announce the formation of Bruery Terreux, a new brand that will focus solely on farmhouse-style ales fermented with wild yeasts as well as oak-aged sour ales. Our original brand will rededicate its focus specifically on experimentation with non-wild ales, modern twists on classic styles and aging beer in bourbon and other spirit barrels.

Bruery Terreux, which translates to “Earthy Bruery”, first and foremost takes inspiration from the earth, presenting flavors in as natural of a way as possible, as nature intended. Wort will be brewed on our brand new GEA CRAFT-STAR brewhouse and then transported to Bruery Terreux's own facility a few miles down the road. All fermentation, barrel aging and packaging will take place at this second facility. A brand new Bruery Terreux tasting room will also be opened at this location in late 2015 where customers will have the chance to enjoy Bruery Terreux’s offerings in a unique setting.

Our current brands that are brewed with wild yeasts or bacteria such as Saison Rue, Oude Tart, or Hottenroth Berliner Weisse, will be transitioned to Bruery Terreux. The recipes will remain the same, but will be overseen by wild beer specialists and will be bottled under the new branding. Exciting new beers will also be added to Bruery Terreux’s lineup.

More details will follow over the coming months. As this project is subject to approval from the City of Anaheim and the California Department of Alcoholic Beverages, details are subject to change.

Please follow Bruery Terreux on Facebook, Twitter and Instagram for late breaking developments.

Friday, February 28, 2014

Expansion Update 4: More Warehouse Space = Improved Quality

The addition of our brand new brewhouse from Germany means some things will need to move around inside our current spaces. We're pleased to announce that another step in our expansion plans for 2014 includes the lease of two new warehouse spaces, which means separation of clean beer and sour beer fermentation and packaging.



At the end of January, we leaked a sneak peek at one of our new warehouse spaces located near our administrative offices. This warehouse is pretty cavernous and will be used for marketing department raves the less glamorous parts of the wonderful world of brewing, like bottle conditioning and storage of packaging materials.

Friday, February 21, 2014

Expansion Update 3: A Bigger, Better, More Efficient Brewhouse

We're exicted about 2014 for lots of reasons. We've been making big strides in improving beer quality, we're receiving a brand new Westfalia centrifuge separator soon, and we're adding a Krones Kosme bottling line to our operation during this year. But what may be the most exciting news is we've made a big investment in a brand new brewhouse.


This semi-automated GEA Huppmann Craft-Star™ brewhouse is the first of its kind. While the manufacturers typically make brewing systems for much larger projects, this littler guy is just the right size for our place. It has the technology and efficiency that's normally found at (and only affordable to) bigger breweries. We'll be retiring our 15 bbl system and replacing it with this 30 bbl, flexible capacity little engine that can, letting us brew batches ranging between 20-35 bbls.

You can see our exact brewhouse being flaunted at the Drinktec 2013 in Munich in the following video:

Friday, February 14, 2014

Expansion Update 2: Clarified, But Never Filtered Craft Beer

Last week we announced a brand new Kosme bottling line is coming our way this year. This week we're proud to announce we'll also be adding the world's best separator to our brewery in 2014!


The Bruery has always made living beer that is unfiltered and unpasteurized. The choice to do this has lead to some speed bumps along the way.  Up til now, we age completely finished beer cold for an extended period of time to help the flocculation process.  While having a small amount of yeast and bottle conditioning improve beer quality, excess yeast can cause stability issues, such as autolysis, and will result in unwanted haze.

Friday, February 7, 2014

Expansion Update 1: Hello New Kosme Bottling Line!

As some of you may have noticed, we announced (somewhat secretly) that The Bruery is expanding during 2014! Quality is a huge priority for us, and we are thrilled to be introducing some new (and pretty big) measures to make sure we are producing beer that excites us and and is exemplary of the highest quality.

An illustration of our brand new Kosme bottling line, which is on its way to us this year.

There are a couple phases of growth and equipment additions we're working on this year. One of the first items we're adding to our company is a brand new bottling line. Expected to arrive in July this year is a 16-head Kosme line from Krones, arguably the highest quality manufacturer of beer bottling lines in the world. The addition of this line to our production means we can look forward to several improvements once everything is up and running.

Wednesday, June 13, 2012

Four Years... Goes By Quick!


I apologize to all of you in blogland.  First off, I apologize for not contributing to the blog.  I've avoided writing here for a very long time, and while I'd like to commit to more blog posts, I feel that doing so won't actually help in me posting more frequently.  Secondly, I apologize for not being more timely with this post!  I was supposed to write about our four years of being in business during our anniversary month, but with the ten anniversary events our 31 days of May archive promotion, new fermenters, Tasting Room and related construction, and all of the other changes going on at The Bruery, I couldn't find the time!

My life four years ago versus now is completely different.  On June 13th, 2008, Tyler was The Bruery's only employee.  The two of us did everything.  Brewing, bottling, labeling, cleaning, bookkeeping, sales, compliance, the list goes on.  Actually, we did have some great volunteers who helped bottle.  Some of their wives still haven't forgiven them for the 12+ hour days of bottling (and as a result, coming home smelling like a brewery).  One of the early volunteers, Ben Weiss, became a legitimate part time employee on June 23rd.  In all of 2008, we brewed the equivalent of what we now brew in less than a week.  While each task was fairly minimal given our size at the time, it was a ton of work because it was the first time I was doing any of these tasks, other than cleaning toilets!

We sold our beer in Southern California exclusively with about six accounts, and on June 9th, we sent our first shipment to Stone Brewing Co.  It consisted of 12 kegs of Black Orchard, 55 cases of Batch No. 1, 55 cases of Saison Rue, 55 cases of Orchard White, 12 kegs of Orchard White, 5 cases of glassware, and 18 tap handles (which we made ourselves).  

Pallets of Batch No. 1 - Levud's in the brewery.
This first order was the biggest order we'd ship to them until November of 2008.  I had no idea what to expect as far as sales volume in the first year, and I was very afraid about brewing too much and having a bunch of beer I couldn't sell.  Plus, I was running out of cash and literally couldn't afford to purchase kegs or more bottles until we sold what we already packaged.  It was part of the plan to put beer into bourbon and wine barrels to kick off our barrel aging program, and this made up a significant amount of production in the first year.  I believe we filled around 50 barrels between June and December of 2008.  We had four fermenters, and at this point we likely only had Trade Winds Tripel in the fermenter.  Three fermenters were empty, something today that would drive me nuts!  This batch of Trade Winds only used thai basil from my backyard.  This basil bush went from amazingly full with flowers and leaves to being a bundle of sticks after this first 30 BBL batch.  We bottled that batch on June 23rd, and weren't able to sell it until mid-August.  Nowadays we start selling Trade Winds in April.  When October came around and we started selling Autumn Maple, we still had quite a bit of Trade Winds in inventory that we had to sell by the case from the tasting room at a steep discount.  By the end of the year, my wife Rachel came on board to manage the books and Jonas came on board to help in the tasting room.  The first year for The Bruery was very difficult.  My Dad (my business partner and The Bruery president) and I met every few weeks, and I'd bring the current financial reports and we'd compare them to projections.  Those were disappointing times to say the least.  There is nothing worse than trying to raise more money than when you're in the process of losing it.  We lost a ton of cash, it was a lot of work, but somehow I have mostly fond moments of that time.  The beer must have kept me happy!

Comparing our first year to our fourth year is tough-- we might as well be talking about two different breweries.  We now have 45 employees, and will likely hit over 50 employees within the next few months.  We are distributed in 20 states (plus DC), a few countries, and we're able to sell everything we produce.  What a great situation to be in, right?!  On an ongoing basis, 40% of our production goes into oak barrels, where on average it will age for 14 months.  Our barrel aged beers include everything from rich stouts to sour ales and other experimentations.
The new Tasting Room in progress.

We are also building a new cellar with 130% more stainless fermentation capacity than we currently have, a new tasting room, a pilot brewhouse, more warehousing space, and a dedicated QC lab!  Thankfully, The Bruery isn't losing money anymore. However, we are spending everything we have to build this new part of our brewery, and invest in our barrel aged beers where we won't see a return for some time.  My tasks have gone from doing everything at the brewery to just doing what I want to work on, or at least that's the goal.  It's a spectacular thing, but to be honest, I'm still stressed!  It's just part of my personality that probably won't go away, no matter how good things are going.



I look forward to the next four years, and wonder how I'll perceive myself and The Bruery of 2012 in 2016.  Will I consider The Bruery of 2012 to be as small as I now consider The Bruery of 2008?  Or will I have overestimated our demand, and find myself selling cases in the tasting room at a steep discount?  I'm also curious where the craft brewing industry will be in 2016-- will we reach 10%+ marketshare, or will there be less breweries than today?  All I know is it'll be an interesting ride.

Thank you to all of our supporters, including our fans, loyal accounts, distributors, suppliers, writers, current and past employees, for making The Bruery's success possible!  This isn't just The Bruery's anniversary, it's all of our anniversary.  I look forward to the continued opportunity to celebrate life and great beer with you.

Cheers,
Patrick
The Bruery